• Project Details Oracle based developed and implemented in Pakistan Packages a corrugated carton manufacturing company in 2018.
  • Project Role My role was to head the ERP development and implementation project.
  • Project Duration Duration of the project was one year six months.

Objective of ERP Implementation

“Our main goal was to unify core business processes—including finance, production, inventory, and procurement—into a single integrated ERP system.

This transformation aimed to improve cross-departmental visibility, minimize manual interventions, eliminate data silos, and enhance operational efficiency.

By centralizing our workflows, we not only reduced redundancies but also empowered real-time data-driven decision-making, ensuring the business is agile, scalable, and future-ready.”

 

The Challenges

Before the ERP implementation, Pakistan Packages faced several operational and strategic challenges across departments:

  • Disjointed Systems: Finance, procurement, production, and inventory were managed on separate legacy platforms, leading to data silos and inconsistent reporting.

  • Limited Visibility: Decision-makers lacked real-time insights into key metrics such as inventory levels, production status, and cost allocations.

  • Manual Processes: Many workflows were paper-based or reliant on spreadsheets, increasing the risk of human error and reducing efficiency.

  • Delayed Financial Closures: Month-end and year-end processes were often delayed due to manual reconciliations and lack of system integration.

  • Inaccurate Forecasting: Production planning and procurement were not aligned with financial projections, resulting in overstocking or raw material shortages.

  • Compliance Gaps: Evolving tax, audit, and regulatory requirements demanded a more structured system to ensure timely and accurate reporting.

Implementing an integrated ERP system became essential to overcome these bottlenecks and prepare the business for scalable growth.

Pakistan Packages – ERP Implementation Flow

Financial Accounting (FI)

    • Manages general ledger, accounts payable/receivable, bank transactions.
    • Enables real-time financial reporting and better compliance.

    “This is the core for all financial transactions—providing accurate books, automated reconciliation, and timely reporting.”

Controlling (CO)

    • Tracks internal costs, profitability, and cost centers.

    “Helps us understand cost drivers in manufacturing and optimize resource allocation.”

Materials Management (MM)

    • Handles procurement, inventory control, and vendor management.

    “We now have real-time tracking of raw material stock and supplier performance, directly linked to financials.”

Production Planning (PP)

    • Manages production schedules, work orders, and capacity planning.

    “It helps align financial forecasting with actual production capacity and material usage.”

Sales and Distribution (SD)

    • Manages production schedules, work orders, and capacity planning.

    “It helps align financial forecasting with actual production capacity and material usage.”

Asset Management (AM)

  • Manages fixed assets throughout their lifecycle.

“This module supports accurate depreciation and capital investment tracking.”

Warehouse Management (WM) (optional based on ERP suite)

  • Manages storage, stock movement, and inventory accuracy.

“We tied warehouse data to inventory valuation, improving cost accounting.”